SERVICES & PROCESSES

STAMPING

Hardwareoem provides cost-effective metal stampings and components for a variety of industries and applications. We offer comprehensive, in-house services, from initial design, engineering and tooling, secondary services and customized supply chain programs. Our team of professionals specializes in efficiency and consistency, making Hardwareoem the ideal partner for all projects big and small.

In-house Services

Out-Sourced Services

Specifications

  • Press Rating:
  • Press Speed:
  • Maximum Press Stroke:
  • Maximum Press Bed Length:
  • Maximum Press Bed Width:
  • Part Diameter:
  • Part Thickness:
  • Tolerance (+/-):
  • Maximum Number of Die Stations:
  • 100-300 tons

    Up to 450 strokes/min

    11.8 in 299.72 mm

    95 in 2413 mm

    48 in 1219.2 mm

    Max 40 in

    .002"(0.051mm) min up to 0.375"(9.5mm)

    +/- .001 in/+ (- 0.025 mm)

    40

    File Formats Accepted

  • AutoCAD (DWG,DWZ)
  • BMP
  • Bit Mapped Graphics
  • DXF
  • GIF
  • Graphics Interchange Format
  • PRT
  • JPG or JPEG
  • Joint Photographic Experts Group
  • PDF
  • Portable Document Format
  • STEP
  • NX: Siemens
  • PRT
  • Drawing Interchange Format, or Drawing Exchange Format
  • Our goal is to deliver consistency and value, whether you need power tool components or shields and cases for sensitive electronics. We’ll work directly with you from start to finish, helping to best engineer the part you need then deliver production services according to your specifications, timeline and budget.

    Sheet Metal

    Precision fabrication · Thin-gauge metalworking · From prototypes to production

    Common Sheet Metal Materials

    Typical grades, characteristics and industrial applications
    MaterialCommon GradesKey PropertiesTypical Applications
    Cold Rolled SteelSPCC, DC01, A1008Smooth surface, high dimensional accuracy, prone to rust without coatingComputer chassis, home appliance housings, automotive brackets
    Electrogalvanized SteelSECD, SECCExcellent corrosion resistance, paintable, good formabilityElectronics enclosures, server racks, industrial panels
    Hot-dip Galvanized SteelSGCC, DX51D, Z275Superior rust protection, slightly lower ductility, cost-effectiveOutdoor cabinets, solar mounting, HVAC components
    Stainless SteelSUS304, SUS301, 316LHigh corrosion/heat resistance, SUS301 offers spring temper
    Aluminum 5052-H32, 6061-T6, 1100 Lightweight, naturally anti-corrosive, excellent thermal conductivity Aerospace parts, heat sinks, LED housings, EV battery enclosures
    Copper & Brass C1100, C2680, C2600 High electrical/thermal conductivity, aesthetic finish, good ductility Electrical terminals, RFI shields, decorative trims, grounding clips

    Key Fabrication Processes

    Cutting, forming, joining, finishing — full cold-working cycle

    Blanking & Cutting

    • Shearing — Straight-line cutting for blanks
    • Laser cutting — High precision, complex geometries
    • CNC punching — Holes, louvers, emboss, mass production
    • Waterjet / Plasma — Thick plates or heat-sensitive alloys
    Accuracy: ±0.1mm (laser/punch)

    Bending & Forming

    • Press brake bending — V-bending, U-bending, hemming
    • Stamping / die forming — Ribs, drawn lugs, offset forms
    • Deep drawing — Cylindrical or box-shaped parts
    • Roll forming / curving — Constant profile sections
    Bend radius ≥ material thickness (recommended)

    Joining & Welding

    • Spot welding — Fast lap joint for thin sheets
    • TIG / MIG welding — Precision on steel, stainless, aluminum
    • Riveting & clinching — Mechanical fastening without heat
    • Self-clinching hardware — Nuts, studs, standoffs
    • Tapping / thread forming — Internal threads

    Surface Finishing

    • Powder coating — Durable, decorative, scratch-resistant
    • Liquid painting — Custom RAL / Pantone colors
    • Electroplating — Zinc, nickel, tin, chrome plating
    • Anodizing (aluminum) — Hard coat, corrosion & wear resistance
    • E-coat / electrophoretic coating — Uniform primer for extreme protection

    Secondary & Auxiliary

    • Deburring & edge rounding — Manual, vibratory or brush deburring
    • Parts cleaning — Ultrasonic, rotary basket, vapor degreasing
    • Passivation & rust inhibiting — For stainless and carbon steel
    • CNC secondary machining — Milling, countersinking, thread milling
    In-die assembly options: staking, tapping, riveting

    Specialized Capabilities

    • Wire EDM & jig grinding — Precision tooling & complex contours
    • In-die fastening — Hardware assembly within stamping press
    • Laser marking / engraving — Permanent identification, logos
    • Heat treatment (outsourced) — Austempering, case hardening, annealing
    Available for high-volume or prototype runs

    CNC Machining

    Hardwareoem's precision machining capabilities fulfill the requirements of a diverse customer base, including clients in the automotive, aerospace, and electronics industries. Our 5-axis CNC Machining centers for both horizontal and vertical requirements provide the highest levels of accuracy and cost effectiveness.These CNC machines use a tailored approach to manufacture custom-made parts that are ready for product assembly.

    In-house Services

    Out-Sourced Services

    Equipment Capabilities:

    • CNC Control Capabilities
    • CNC Milling with Robot
    • Engine Lathe
    • Bar Feed Turning Center
    • Manual Machine Turn
    • CAD Design Services
    • CAM Programming Services
    • Reverse Engineering
    • Design Verification Services

    Fixturing:

    • Three-jaw chuck
    • Four-jaw chuck
    • Pallets
    • In-House Fixturing & Tooling

    Machinery Axis:

    • 3
    • 5
    • 4

    File Formats Accepted

    • AutoCAD
    • KeyCreator/CADKey
    • Inventor
    • Pro-E
    • SolidWorks
    • IGES
    • Others
    • STEP
    • DXF
    • DSI
    • PDES
    • PDF
    • Images

    We provide milling processes, from raw material, to initial cuts, to the final finishing cuts on your project. All CNC Machines are networked with full DNC (Direct Numerical Control) communications capabilities and use the latest Mastercam software. Hardwareoem is capable of machining a wide range of materials, from solid model information to a finished product.

    Group Power ! Our success derives from our ability to be proactive and responsive!

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